Perfect Smoked Burgers with Bacon

Mastering the Ultimate Smoked Bacon Burger: A Flavorful Journey on Your Offset Smoker

finished bacon bacon burger on burger bun, perfectly smoked with melted cheese

Are you ready to elevate your burger game from ordinary to extraordinary? Prepare to embark on a culinary adventure that will redefine your perception of a perfect hamburger. This Smoked Bacon Burger recipe, prepared on an offset smoker, is not just a meal; it’s an experience. Imagine a juicy, flavorful patty, infused with the smoky essence of a real wood fire, enveloped in crispy bacon, and topped with rich, melted Gouda cheese. This isn’t your average backyard grill-out; this is gourmet smoking made accessible, promising an unforgettable taste sensation that will have your friends and family begging for the recipe.

Smoking burgers adds a depth of flavor that pan-frying or grilling simply cannot achieve. The slow, steady heat and the aromatic wood smoke transform humble ground chuck into a masterpiece of savory goodness. When you combine this with the irresistible crunch and salty punch of bacon, both mixed into the patty and wrapped around it, you create a symphony of textures and tastes. If you own an offset smoker and are looking for a relatively quick, yet incredibly rewarding recipe to truly showcase its capabilities, then look no further. This guide will walk you through every step to craft a burger that’s rich in flavor, surprisingly easy to make, and utterly addictive.

Why This Smoked Bacon Burger Recipe is a Must-Try

There are countless burger recipes out there, but this smoked bacon burger stands head and shoulders above the rest. It’s a harmonious blend of classic comfort food with the sophisticated technique of low-and-slow smoking, resulting in a flavor profile that’s truly unique and incredibly satisfying. Here’s why you absolutely need to try this recipe:

An Unforgettable Flavor Explosion

  • The most important reason to try this recipe – Prepare to be utterly blown away from the very first bite. This isn’t just a burger; it’s a revelation. The bold, beefy flavor of ground chuck, perfectly seasoned with garlic powder, onion powder, Italian seasoning, and Worcestershire sauce, creates a robust foundation. But the real magic happens when you introduce the smoky, salty goodness of bacon. Not only is coarsely chopped cooked bacon mixed directly into the patty, infusing every morsel with its unmistakable flavor, but each burger is also lovingly wrapped in uncooked bacon. This dual bacon treatment ensures a rich, porky depth that you simply won’t find in an ordinary hamburger. The combination is a superb culinary match that excites the palate and leaves a lasting impression, making every bite a journey of exquisite taste.

Easy, Engaging, and Fun to Prepare

  • Easy and fun to prepare – If you’re a bacon enthusiast, someone who dreams of their next bacon fix, then this recipe is tailor-made for you. What could be more satisfying than getting hands-on, mixing that delectable cooked bacon into the ground meat yourself? The tactile process of forming the patties and then carefully wrapping each one in three strips of uncooked bacon is incredibly engaging. It’s a therapeutic and enjoyable part of the cooking process that builds anticipation for the feast to come. This isn’t just cooking; it’s crafting a masterpiece, piece by piece, leading you straight to bacon heaven. It truly doesn’t get better than this for a bacon lover!

Smoking Made Simple and Efficient

  • Easy to smoke – For those new to offset smoking or seeking a hassle-free smoking experience, this is one of the easiest recipes to master. Unlike larger cuts of meat that demand hours of attention, these bacon burgers require only about 1 hour of smoking time. The beauty of this recipe lies in its simplicity: no need to constantly flip or move the burgers around. Simply maintain your offset smoker temperature at a steady 250°F (approximately 120°C), place the burgers, and let the smoke do its work. Towards the end, just add the cheese to melt into a gooey, savory blanket. “Et voilà!” Your perfectly smoked, incredibly delicious bacon burgers are ready to be devoured, proving that exceptional flavor doesn’t always require exceptional effort.

Essential Ingredients for Your Smoked Bacon Burger

Crafting the perfect smoked bacon burger begins with selecting high-quality ingredients. This recipe is designed to yield four generously sized, eight-ounce burgers, ensuring a hearty and satisfying meal. Pay attention to the quality of your ground chuck and bacon, as they are the stars of this dish. Here’s everything you’ll need to assemble these flavor-packed patties:

Yields 4 Eight-Ounce Bacon Burgers

  • 2 pounds ground chuck: Opt for an 80/20 lean-to-fat ratio for the juiciest results. The fat renders beautifully during smoking, keeping the burgers moist and flavorful.
  • 8 strips of cooked bacon, coarsely chopped: This bacon gets mixed *into* the burger, adding an incredible depth of savory, smoky flavor to the patty itself. Make sure it’s cooked but not overly crispy, as it will continue to cook on the smoker.
  • 2 tablespoons garlic powder: A foundational seasoning that provides aromatic depth without the raw bite of fresh garlic.
  • 2 tablespoons onion powder: Complements the garlic powder, adding another layer of savory aroma that enhances the beef.
  • 2 tablespoons Italian seasoning: A blend of herbs like oregano, basil, thyme, and rosemary, it brings a subtle herbaceous complexity to the burger, elevating it beyond a simple beef patty.
  • 2 tablespoons Worcestershire sauce: This secret weapon adds umami, a savory depth, and a slight tang that perfectly balances the rich flavors of beef and bacon.
  • 12 strips uncooked bacon for wrapping: These strips will encase each burger, crisping up on the smoker to form a delicious, protective, and flavorful crust.
  • 8 ounces sliced smoked Gouda cheese: The choice of smoked Gouda is deliberate; its creamy texture and distinct smoky flavor perfectly complement the smoked burger, creating a harmonious taste experience.
  • 4 good sized hamburger buns: Choose sturdy, fresh buns that can hold up to these magnificent burgers. Brioche buns or potato buns are excellent choices for their softness and slight sweetness.
bacon burger ingredients laid out on a cutting board, including ground chuck, cooked bacon, spices, and smoked Gouda

Step-by-Step Guide: Crafting Your Perfect Smoked Bacon Burger on the Smoker

Creating these epic smoked bacon burgers is a straightforward process, but paying attention to each step ensures a succulent, flavorful result every time. Follow these instructions carefully, and you’ll be enjoying the best burger of your life in no time.

1. Bring your offset smoker to temperature: This initial step is crucial for successful smoking. You’ll want to preheat your offset smoker to a steady temperature of approximately 250°F (120°C). Maintaining a consistent temperature throughout the entire smoking process is key to achieving that perfect smoky flavor and even cooking. Use good quality wood chunks or splits – hickory, apple, or cherry wood are excellent choices that impart a beautiful, subtle smokiness without overpowering the rich beef and bacon flavors. Allow your smoker to stabilize at this temperature before placing any food inside, ensuring a clean smoke. For best results, aim for thin, blue smoke, not thick white smoke, which can lead to a bitter taste.

2. Prepare the burger mixture: In a large mixing bowl, combine the two pounds of ground chuck, the eight strips of coarsely chopped cooked bacon, two tablespoons of garlic powder, two tablespoons of onion powder, two tablespoons of Italian seasoning, and two tablespoons of Worcestershire sauce. The key here is to mix gently with your hands. Over-mixing can lead to a dense, tough burger patty. Instead, aim to just combine the ingredients until they are evenly distributed. Once mixed, divide the meat into four equal-sized portions, each weighing approximately eight ounces. Form these into burger patties, ensuring they are slightly wider than your buns and have a small dimple in the center to prevent them from bulging during cooking.

3. Wrap the burger with uncooked bacon: This step adds both flavor and a beautiful visual appeal. On a clean cutting board, lay out three strips of uncooked bacon side-by-side, slightly overlapping them if necessary to create a wider base. Place one of your prepared burger patties in the middle of these three bacon strips. Carefully bring the top end of each bacon strip up and over the burger, securing it towards the middle. Then, bring the bottom end of each bacon strip up and over, also securing it in the middle. Gently flip the burger over so that the joined bacon ends are now on the bottom. This bottom seam will help hold the bacon in place as it cooks on the smoker. Repeat this process for the three remaining burgers, ensuring each patty is snugly wrapped.

raw burger patty on three strips of bacon, ready for wrapping
bacon wrapped burger patty, showing the wrapping technique
four raw bacon burgers neatly arranged on a tray, ready for smoking

4. Place the burgers onto the smoker: Carefully arrange your bacon-wrapped burgers on an 8” x 10” wire oven rack. This rack is essential as it prevents the burgers from falling through or sagging into the grill grates, especially as the bacon renders fat. It also makes moving the burgers much easier. Once arranged, place the wire rack with the burgers directly onto the grates of your preheated offset smoker. Close the smoker lid and allow them to smoke until they reach your desired internal temperature. For a rare burger, aim for 120°F (49°C), and for a medium-rare burger, target 130°F (54°C). This typically takes roughly 1 hour, though cooking time can vary slightly depending on the exact thickness of your burgers and the consistency of your smoker’s temperature. Always use a reliable meat thermometer for accuracy.

raw bacon burgers resting on a grill grate within the smoker, ready to cook
smoking bacon burgers on a gill grate, with smoke visible

5. Place the smoked Gouda cheese on the burgers: Just as your burgers are approaching their target internal temperature (about 5-10 minutes before you plan to remove them), it’s time for the cheese. Open the smoker and carefully place two slices of smoked Gouda cheese on top of each burger. Close the lid and allow the gentle heat of the smoker to melt the cheese into a perfectly gooey, luxurious layer that clings to the patty. The smoked Gouda adds another dimension of flavor that pairs exquisitely with the smoky beef and crispy bacon.

smoking bacon burgers with melted gouda cheese on top

6. Remove the burger from the smoker and serve: Once the cheese has fully melted and the burgers have reached your desired internal doneness, carefully remove them from the offset smoker. Transfer them to a clean plate or cutting board. It’s often recommended to let burgers rest for a few minutes after cooking. This allows the juices to redistribute throughout the patty, ensuring a more tender and moist bite. While they rest, prepare your buns and gather your favorite toppings and condiments. Finally, assemble your ultimate smoked bacon burgers, adding any personal touches you desire. Enjoy the fruits of your labor!

finished smoking bacon burger with melted cheese on a plate

Creative Variations and Flavorful Substitutions for Your Smoked Bacon Burger

While the classic smoked bacon burger recipe is phenomenal on its own, don’t hesitate to experiment and customize it to your personal taste preferences. The beauty of cooking is in its flexibility, and a burger offers an incredible canvas for culinary creativity. Here are some ideas to inspire your next batch of offset smoker bacon burgers:

Exploring Different Ground Meat Options

  • What type of ground meat should I use? – For this recipe, we specifically used ground chuck due to its excellent ratio of lean meat to fat, typically an 80% lean with 20% fat combination. This balance ensures a juicy, flavorful burger that stands up well to the smoking process. Ground chuck, sourced from the cow’s shoulder, provides a robust beefy flavor. However, don’t limit yourself! For an even richer, more complex flavor profile, try blending different cuts. Adding sirloin cuts, such as top sirloin or tri-tip, which are known for their beautiful marbling and outstanding beefy taste, can elevate the ground chuck to a winning combination. Just a friendly FYI: if the package of ground meat at your grocery store is simply labeled “ground hamburger,” it often consists of various trimmings and leftovers from other cuts that have been ground together, which might not offer the same consistent quality or flavor as specific cuts like chuck or sirloin. Feel free to experiment with blends like brisket and short rib for an even more luxurious burger.

Customizing Your Burger’s Inner Flavor Profile

  • Try using other ingredient mixtures in the burger – We’ve meticulously crafted a blend of onion and garlic powder, Italian seasoning, Worcestershire sauce, and of course, plenty of bacon, which we believe forms a perfect foundation for this smoked burger. Yet, your kitchen is your laboratory! Feel entirely free to incorporate any other ingredients you believe would enhance the flavor. Consider adding finely chopped onions or shallots for a fresh aromatic bite, or a packet of dry onion soup mix for an extra savory kick. For a smoky-sweet note, a touch of your favorite BBQ sauce can be mixed in. If you crave a hint of the exotic, sriracha or hoisin sauce can lend an exciting Asian flair, while teriyaki sauce offers a sweet and savory glaze. Horseradish sauce adds a pungent, spicy kick that cuts through the richness. Don’t forget herbs: fresh or dried parsley, chives, cilantro, or even a pinch of smoked paprika can introduce delightful new dimensions of flavor.

Personalizing Your Toppings, Condiments, and Buns

  • Experiment with burger condiments, toppings, and buns – We deliberately excluded specific condiments, toppings, and buns from the core recipe, as we firmly believe these additions are a matter of deeply personal preference. For our bacon burger, we thoroughly enjoyed a classic combination of creamy mayonnaise, tangy pickle stackers, and thinly sliced red onion for a fresh, sharp contrast. We also opted for a soft, slightly sweet brioche hamburger bun, which perfectly complemented the rich, smoky patty. But the world of burger toppings is vast and wonderful! Feel free to add whatever your heart desires: a fried egg for breakfast-burger bliss, caramelized onions for sweetness, a slice of ripe avocado for creaminess, or different cheeses like sharp cheddar, pepper jack, or blue cheese. Explore various condiments from classic ketchup and mustard to gourmet aiolis, hot sauces, or even a homemade bacon jam. As for buns, ciabatta, pretzel buns, or even a lettuce wrap offer different textures and experiences. The goal is to make this burger truly yours, so go wild and enjoy!
bacon burger with various toppings including lettuce, tomato, onion, and pickles

Expert Tips and Tricks for Perfecting Your Offset Smoked Bacon Burger

Achieving a truly exceptional smoked burger isn’t just about the recipe; it’s also about understanding the nuances of your smoker and handling your ingredients with care. These tips and tricks will help you consistently produce juicy, flavorful, and perfectly cooked bacon burgers on your offset smoker.

Mastering Your Smoker’s Fire

Use a smaller fire to smoke your burger – Unlike larger, tougher cuts of meat such as brisket or more intricate preparations like pork ribs, a bacon burger requires significantly less time on the offset smoker. This means that the fire you build in your firebox, which generates the crucial smoke and heat, can be substantially smaller. A smaller fire is inherently easier to manage, requires less fuel, and allows for more precise temperature control. You don’t need a roaring inferno to smoke a relatively small portion of meat like a burger. A modest, clean-burning fire will suffice, producing that desirable thin blue smoke that infuses your burgers with delicious flavor without overpowering them.

small fire burning in an offset smoker firebox

Handling Your Burger Patties with Care

How to mix and form your burger – The secret to a moist, juicy bacon burger lies largely in how you handle the meat. It’s imperative not to over-mix or handle your burger mixture too much. Excessive mixing can compress the meat proteins, leading to a dense, tough, almost “cement-like” texture once the burger is cooked. Instead, when combining the ground chuck with the other ingredients and forming the patties, be gentle. Avoid pressing, compacting, or squeezing the meat firmly with your hands. Think of it more as gently folding and shaping rather than kneading. This light touch allows the meat to retain its natural tender structure, ensuring a wonderfully juicy and tender burger every time.

Smart Smoker Accessories for Easier Cooking and Cleanup

Using an 8” x 10” wire oven rack and a drip pan – These two simple accessories can significantly improve your smoking experience. Placing your bacon burgers on a wire oven rack (like an 8” x 10” size) is a game-changer. It ensures that the burgers, especially as the bacon renders fat and the patties soften slightly during cooking, will not sag into or between the smoker’s grill grates. This maintains their shape and makes them much easier to handle, move around, and transfer on and off the smoker. Furthermore, positioning a disposable aluminum drip pan directly underneath the burgers on the ash tray is a brilliant move for cleanup. As the bacon fat and beef juices render and drip, they collect neatly in the pan. Once cooking is done, you simply toss the pan away, saving you from a messy grate and smoker interior cleanup. It’s a small effort for a big reward in convenience!

With these comprehensive instructions, ingredient lists, variation ideas, and expert tips, you are now fully equipped to conquer the art of the Smoked Bacon Burger on your offset smoker. Prepare for compliments, satisfied smiles, and the undeniable urge to make these sensational burgers a regular staple in your BBQ repertoire. Happy smoking!

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Smoked Bacon Burger

Prep: 15 minutes
Cook: 1 hour

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Equipment

  • 1 Offset smoker
  • 1 Charcoal Chimney Fire Starter
  • 1 8″ x 10″ Wire Oven Rack
  • 1 Disposable Aluminum Drip Pan
  • 1 BBQ Tongs

Ingredients 

Recipe is for 4 eight-ounce bacon burgers

  • 2 pounds ground chuck
  • 8 strips cooked bacon, coarsely chopped
  • 2 tablespoons garlic powder
  • 2 tablespoons onion powder
  • 2 tablespoons Italian seasoning
  • 2 tablespoons Worcestershire sauce
  • 12 strips uncooked bacon for wrapping
  • 8 ounces sliced smoked Gouda cheese
  • 4 buns hamburger, good-sized
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Instructions 

  • Bring your offset smoker to temperature – You will want to maintain a temperature of roughly 250 degrees throughout the entire smoking process.
  • Prepare the burger – With your hands, mix the ground chuck, cooked bacon, garlic powder, onion powder, Italian seasoning, and Worcestershire sauce. Make four equal-sized, eight-ounce burger patties.
  • Wrap the burger with the uncooked bacon – Place three strips of bacon on a cutting board, laid out next to each other. Place a burger in the middle of the three strips of bacon. Bring the top of each bacon strip to the middle of the burger, and then bring the bottom of each bacon strip to the middle of the burger. Flip the burger over so the joining bacon pieces are on the bottom. This is how you will place the burger on the offset smoker. Repeat with the three remaining burgers.
  • Place the burgers onto the smoker – Place the burgers on the 8” x 10” wire oven rack and place it onto your offset smoker. Smoke until the internal temperature reaches 120 for rare or 130 for medium rare, roughly 1 hour depending on the thickness of your burgers.
  • Place the smoked Gouda cheese on the burgers – Just as your burgers are reaching your desired temperature, place two slices of Gouda cheese on each burger and allow the cheese to melt.
  • Remove the burger from the smoker – After the cheese has melted, remove the burgers from the offset smoker. Add any toppings and condiments that you desire.

Nutrition

Serving: 8oz.Calories: 734kcalCarbohydrates: 48gProtein: 273gFat: 93gSaturated Fat: 39gPolyunsaturated Fat: 7gMonounsaturated Fat: 39gTrans Fat: 3gCholesterol: 285mgSodium: 1243mgPotassium: 989mgFiber: 2gSugar: 2gVitamin A: 399IUVitamin C: 2mgCalcium: 510mgIron: 7mg

Nutrition information is automatically calculated, so should only be used as an approximation.

Additional Info

Course: BBQ
Cuisine: American
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